Outdoor AI Network Camera Mainboard PCBA

This is an AI binocular network camera PCBA mainboard, Board No. IPM91D‑539A‑E9A VER.B. It is a special‑shaped board finished by PCB fabrication, SMT assembly and DIP through‑hole insertion. Equipped with Novatek NT98539 AI video processing platform, it delivers full security functions including multi‑mode power supply compatibility, binocular image acquisition, two‑way audio intercom, local video recording and surge lightning protection.

Integrated with POE power supply, multi‑mode power circuits for AC24V / DC36V, two‑stage lightning protection, Gigabit Ethernet switch, TF‑card storage, drivers for IR supplement light and lens anti‑fog heating. Specially designed for outdoor security cameras, it features outstanding EMC anti‑interference and lightning‑surge resistance.

Juehui Weiye Circuit provides full‑set manufacturing capabilities for security‑oriented PCBA. We support one‑stop custom services for prototyping and medium‑small‑batch production, including security mainboard PCB fabrication, SMT assembly, DIP insertion and functional testing.

Core Specifications

Board No. ： IPM91D‑539A‑E9A VER.B

Product Name : Special‑shaped Security PCBA (Finished Board with PCB+SMT+DIP)

Main Controller Platform : NT98539 AI Image Processor

Power Supply Modes : Triple‑mode compatible: POE Power over Ethernet / AC24V / DC36V

Storage Solution : On‑board SPI NAND Flash + External TF‑Card Dual Storage

Ethernet Port : Multi‑channel Gigabit Ethernet Switch

Audio : MIC Input + SPK Speaker Output, supporting two‑way audio intercom

Peripheral Interfaces : Binocular Sensor Interface, Infrared LED Supplement Light, Lens HEAT Anti‑fog Heating, ALM Alarm Dry‑contact, CVBS Analog Video Debug Port

Protection Circuit ：Glass‑tube Fuse, MOV Varistor, GDT Gas Discharge Tube for two‑stage lightning protection, EMI Common‑mode Filter Circuit

Flame‑retardant Rating ： UL94 V‑0

PCBA Process Flow ： High‑TG PCB Fabrication + SMT Assembly (BGA Reballing) + DIP Insertion + Wave Soldering + Post‑soldering Reinforcement for High‑power Components

PCBA Assembly Process

1. SMT Assembly Process

‑ Fully‑automatic solder paste printing with SPI solder paste inspection;

‑ High‑speed mounter for BGA main controller, Flash memory IC, QFN chips, SMD resistors & capacitors and MOSFETs;

‑ 10‑zone reflow oven with segmented temperature control to avoid thermal deformation of high‑power boards;

‑ Automatic AOI optical inspection to detect cold solder, insufficient solder, component offset and tombstoning defects.

2. DIP Through‑hole Insertion Process

‑ Manual & automatic insertion for electrolytic capacitors, common‑mode toroidal inductors, high‑frequency transformers, fuses, varistors and connectors;

‑ Wave soldering for through‑hole components.

3. Post‑processing Procedures

‑ Manual rework soldering, component shaping and board cleaning;

‑ High‑voltage insulation test, power‑on functional test and burn‑in aging test;

‑ Full visual inspection, connector check and full‑channel function verification;

‑ ESD‑protected finished‑product packaging.

> Assembly Features: Hybrid process combining high‑density SMT chips and high‑power DIP components. Layout separates high‑voltage and low‑voltage circuits with isolation design to meet safety and EMC electromagnetic‑compatibility requirements.

Product Advantages

1. Multi‑mode Power Compatibility: Supports POE, AC24V and DC36V power supplies. Adapts to diverse on‑site cabling conditions for security projects and reduces power‑system renovation costs.

2. Outdoor Lightning & Surge Resistance: Two‑stage lightning‑protection circuit built with varistors and gas discharge tubes, paired with common‑mode inductors for EMI filtering. Effectively withstands lightning strike, static electricity and grid surges to enhance long‑term reliability in field deployment.

3. Integrated Binocular AI Audio‑video Solution: Dual‑channel image acquisition powered by NT98539 AI chip for intelligent analytics such as perimeter intrusion detection and line‑crossing detection. Two‑way audio intercom is integrated for monitoring scenarios in parks, construction sites and road surveillance.

4. Rich Peripheral Driver Integration: Onboard drivers for lens low‑temperature anti‑fog heating and IR night‑vision supplement light; ALM dry‑contact alarm output for external audible‑visual alarm devices; CVBS analog video port facilitates production debugging.

5. Dual‑storage Recording Solution: On‑board NAND Flash plus expandable TF‑card slot for dual backup of local video and snapshots. Video files can still be saved even under network outage.

6. Mature Process for Complex Components: Precise BGA mounting, mechanical locking & reinforcement for high‑power POE transformers and large‑size common‑mode inductors, plus heat‑sink assembly. Strictly controls typical defects including BGA cold solder, lifted through‑hole parts and PCB warpage to satisfy anti‑vibration requirements of outdoor equipment.

Application Fields

Outdoor Binocular AI Network Bullet Cameras, Binocular PTZ Dome Cameras, Park Surveillance Cameras, Intelligent Construction‑site Monitoring Equipment, Substation Monitoring, Road‑side Security IPC, Industrial On‑site Audio‑video Acquisition Devices.

Manufacturing Capabilities of Juehui Weiye Circuit

Juehui Weiye Circuit delivers one‑stop PCB & PCBA services for security and surveillance industry, specializing in R&D and manufacturing of security mainboards, IPC camera boards, power‑supply lightning‑protection boards and audio‑video acquisition boards.

✅ Expertise in multi‑layer security PCB fabrication, high‑precision BGA SMT assembly, wave soldering plus post‑soldering reinforcement for large through‑hole parts, and heat‑sink mounting for high‑power assemblies.

✅ Pre‑production DFM review service. Optimizes creepage distance for high‑voltage lightning zones, impedance of high‑speed image traces and power‑noise isolation in advance to eliminate potential design risks.

✅ Full‑range quality control: AOI inspection, X‑Ray scanning for BGA solder joints, lightning‑surge withstand test, power‑supply temperature‑rise test and complete machine functional test. Products comply with security‑grade EMC & safety standards to guarantee stable long‑term outdoor operation.

✅ Service Portfolio: One‑stop solution covering PCB prototyping, SMT assembly, DIP insertion, component sourcing and finished‑board functional testing. Fast delivery for medium‑small‑batch security‑board projects to support customer project validation.

Ordering Instructions

Please provide PCB Gerber files, BOM list, centroid coordinate files and functional test specifications. We will offer quotation and manufacturing evaluation for full‑turnkey services including PCB production, SMT assembly and through‑hole assembly. Board material, layer count, surface finish and component sourcing scheme can be adjusted upon request.

📞 Tel: +86 189‑2464‑6170

📧 Email: szjhpcb@vip.126.com

🌐 Website: https://www.szjhpcba.com/