Industrial Equipment Control Board Processing & Customization

The board is equipped with multi-channel driver chips, power management chips, buzzers, electrolytic capacitors and adjustable potentiometers. Reserved interfaces include display interface, pump drive interface, temperature acquisition interface, power terminal block and programming download interface. It integrates functions of power voltage regulation, signal acquisition, peripheral driving, sound & light alarm.

Fabricated by double-sided SMT assembly plus lead-free reflow & wave soldering. Components are compactly arranged. It delivers stable analog signal acquisition and multi-channel peripheral control capacity, suitable for complete machine matching of industrial fluid equipment. Juehuiweiye Circuit provides one-stop PCBA customization services covering PCB fabrication, SMT assembly, DIP insertion and functional test. We support board revision as requested, from small-batch prototype trial production to mass delivery.

Basic Parameters

1. Model: Rpj_V2.1

2. Finished Dimension: 146*68mm

3. PCB Layers: 2 Layers

4. Substrate: FR-4

5. Board Thickness: 1.6mm

6. Surface Finish: HASL

7. Min Line Width / Spacing: 0.15mm / 0.15mm

8. Min Hole Diameter: 0.3mm

9. Soldering Process: Double-sided SMT + DIP Insertion, Lead-free Reflow Soldering & Lead-free Wave Soldering

10. Power Input: DC 24V input, onboard 5V & 3.3V power conversion circuit

11. Core Components: Main MCU, multi-channel TMC driver IC, power MOSFET, electrolytic capacitors, adjustable potentiometers, piezoelectric buzzer

12. Interfaces: Display interface, X-axis interface, plunger pump drive interface, temperature detection interface, Card peripheral interface, SWD programming port, high-current terminal blocks

13. Component Statistics:

- SMT Components: Total 112 pads including resistors, capacitors, MOSFETs, driver ICs, microcontrollers

- DIP Components: 16 through-hole components including terminal blocks, buzzers, electrolytic capacitors

- Min Component Package: 0402

- Min Pin Pitch: 0.65mm

14. Production Standard: RoHS compliant, power-on functional test before delivery

Manufacturing Process

1. PCB Fabrication Flow: Material Cutting → Drilling → Copper Plating → Circuit Patterning → Etching → Solder Mask → Silkscreen → HASL Surface Finish → Profiling → Electrical Test

2. PCBA Assembly Flow:

SMT Loading → Solder Paste Printing → SPI Inspection → Double-sided SMT Placement → Reflow Soldering → AOI Optical Inspection

DIP Component Insertion → Lead-free Wave Soldering → Cleaning → Manual Visual & AOI Inspection → FCT Power-on Functional Test → Final Cleaning → Packaging & Shipment

3. Process Features: Stable mounting of small-size components via SMT; wave soldering for through-hole terminals to guarantee high-current connection reliability. Full-process inspection prevents cold solder joints, short circuits and component misplacement, meeting long-term stable operation requirements of industrial equipment.

Product Application

This Rpj_V2.1 main control board is the core controller for fluid equipment. It is mainly applied to plunger pump devices, small fluid metering equipment, automatic liquid dosing equipment and compact industrial filling equipment. It collects temperature signals, drives plunger pumps, supports external display interaction and sound-light status alarm to realize equipment logic control and parameter acquisition.

Applicable Industries: Fluid automation equipment, laboratory liquid dosing devices, small industrial filling machines, environmental chemical dosing equipment, automatic testing instruments and other B2B equipment manufacturing sectors.

Advantages of Juehuiweiye Circuit PCBA Customization Service

Juehui weiye Circuit specializes in one-stop PCB & PCBA custom manufacturing. We undertake customization of various industrial control boards, signal acquisition boards and driver boards:

✅ Accept BOM + Gerber files from customers; also support schematic-to-PCB design and board iteration

✅ Accept small-batch prototypes and large-volume mass production, fast sample lead time

✅ Full-process quality control: PCB self-inspection, SMT/AOI, FCT functional test, customized test solutions available upon request

✅ RoHS lead-free process, samples and factory test reports available

✅ Two cooperation modes: component sourcing by us or components supplied by customers

Equipment manufacturers and instrument R&D enterprises are welcome to inquire about PCBA prototyping and mass assembly, customized hardware solutions available.

Order Instructions

Please provide PCB Gerber files, BOM list, component coordinate files and functional test specifications. We will offer one-stop quotation and production evaluation for PCB manufacturing, SMT assembly and through-hole assembly. Board material, layer count, surface finish and component sourcing plan can be adjusted as required.

📞 Tel: +86 189-2464-6170

📧 Email: szjhpcb@vip.126.com

🌐 Website:https://www.szjhpcba.com